Our Integrated Riveting Assemblies are fully automated, high-precision electrical contact component solutions, engineered exclusively for industrial electrical equipment manufacturers and control system fabricators. This advanced assembly solution integrates stamping, material feeding, in-mold riveting, and real-time quality inspection into a single continuous production process, completely replacing outdated manual riveting workflows that suffer from inconsistent quality and low efficiency.
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Our automated in-mold riveting assemblies support full customization of terminal, spring plate, and contact material combinations, with multiple riveting process options to match your unique component design requirements. With an industry-leading monthly production capacity of 60 million pieces, we deliver reliable, high-volume supply for even the most demanding large-scale production lines, ensuring on-time delivery and consistent quality across every batch.
Parameter | Specification |
Terminal & Spring Plate Materials | Copper, brass, phosphor bronze, beryllium copper, nickel silver, copper-nickel, iron, aluminum, stainless steel, Monel alloy, in-house manufactured metal composite strips |
Contact Surface Materials | Pure silver, silver-nickel, silver-copper, silver cadmium oxide, silver tin oxide, silver tin indium oxide, custom silver-based alloys (in-house or imported wire stock) |
Contact Base Materials | Copper, copper-nickel, and custom conductive base alloys |
Core Riveting Processes | 1. Stamping + Wire Feeding Riveting (single/double wire, round/square wire, single/double-sided riveting); 2. Stamping + Preformed Contact Feeding Riveting (single/double contact riveting) |
Quality Inspection System | In-mold CCD online inspection for missing rivets, dimensional deviation, and defect detection |
Monthly Production Capacity | 60 million pieces, supporting bulk and custom batch orders |
Customization Support | Full process, material, and dimensional tailoring |
Our in-mold riveting contact assemblies complete all riveting operations within the stamping mold, with integrated in-mold tapping and fully automated production. This eliminates the need for manual riveting labor, drastically reducing your production labor costs and minimizing human error risks.
Compared to traditional manual riveting, our high-precision riveted component assemblies deliver faster production speeds, tighter dimensional tolerances, and exceptional batch-to-batch consistency. The integrated CCD online inspection system ensures zero defective products leave the factory, with 100% detection of missing rivets, offset contacts, and dimensional defects.
Our end-to-end automated production process eliminates multi-step manual processing and secondary inspection workflows, drastically shortening production cycles and delivery lead times. This enables you to accelerate your product launch schedules and respond faster to market demand changes.
Our custom riveting contact assemblies support a wide range of riveting methods, material combinations, and component designs, adapting seamlessly to single-metal or composite metal contacts, single or double-sided riveting, and round or square wire contacts. This gives you maximum flexibility to optimize your component design for performance and cost.
Our electrical contact riveting assemblies are purpose-built for industrial fabricators across critical electrical sectors, with core use cases including:
Low-voltage distribution equipment: circuit breakers, residual current protectors, and industrial relays
Household appliance control systems: wall switches, thermostat modules, and home appliance control components
Automotive electrical systems: vehicle panel switches, automotive light switches, and on-board control unit components
Industrial control equipment: temperature regulators, motor protectors, and industrial switchgear components
We support two core customizable riveting processes: wire feeding riveting (for single-metal contacts, with single/double wire, round/square wire, and single/double-sided options) and preformed contact feeding riveting (for composite metal contacts, with single/double contact options).
Terminals and spring plates can be manufactured from copper alloys, stainless steel, Monel, and our in-house composite strips. Contacts use high-performance silver-based alloys for the surface layer, with copper or copper-nickel base materials, all customizable to your performance needs.
Our fully automated in-mold riveting delivers 100% consistent quality, 3× faster production speeds, drastically lower labor costs, and zero missing rivet defects via CCD online inspection, compared to manual riveting’s high error rates and inconsistent output.
We maintain a stable 60 million-piece monthly production capacity, supporting both large-scale bulk orders and small-batch custom prototype production.
For industrial equipment manufacturers and electrical component fabricators seeking high-efficiency, zero-defect Integrated Riveting Assemblies solutions, our engineering team is ready to deliver a fully customized production package tailored to your unique component design and volume requirements. Whether you need prototype development or ongoing high-volume supply, we provide consistent quality, ultra-short lead times, and dedicated engineering support. Contact us today to discuss your project and receive a custom quote.
