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Our advanced cladding process creates a metallurgically bonded composite strip, with a fully customizable surface layer and base material to match the unique demands of your high-cycle, high-reliability applications. The surface layer can be formulated with gold, gold alloy, pure silver, silver-nickel, silver-copper, silver cadmium oxide, silver tin oxide, and other precious metal alloys, while the base material options include pure silver, silver alloy, copper, brass, phosphor bronze, beryllium copper, nickel silver, nickel, iron, stainless steel, and Monel. With a monthly production capacity of 30 tons, we support both prototype development and large-scale volume production for global industrial clients.
All our onlay clad metal strip products are manufactured to strict industrial quality standards, with fully customizable parameters to fit your automated production and application requirements.
Parameter | Standard Specification Range | Customization Availability |
Surface Layer Material Options | Gold, gold alloy, pure silver, silver-nickel, silver-copper, silver cadmium oxide, silver tin oxide | Custom precious metal alloy formulation and thickness ratio |
Base Material Options | Pure silver, silver alloy, copper, brass, phosphor bronze, beryllium copper, nickel silver, nickel, iron, stainless steel, Monel | Custom base material selection for targeted mechanical performance |
Surface Layer Thickness | 0.02 mm × 1.0 mm | Precision thickness tuning for cost optimization and performance needs |
Base Material Thickness | 0.05 mm × 3.5 mm | Custom thickness adjustment for structural strength requirements |
Monthly Production Capacity | 30 tons | Flexible production scheduling for bulk and urgent orders |
Our precious metal clad metal strip is designed to address core challenges for electrical component manufacturers, delivering superior performance while reducing material costs for high-volume production.
Unlike traditional electroplating processes, our advanced cladding technology creates a full metallurgical bond between the surface layer and base material, with zero delamination risk and exceptional adhesion strength. This ensures consistent performance even under high-vibration, high-cycle operating conditions, eliminating premature component failure and reducing field maintenance costs for your end products.
Our onlay clad metal strip allows you to leverage the superior electrical and corrosion resistance of precious metals only where they are needed most, significantly reducing precious metal consumption compared to solid alloy materials. This delivers dramatic cost savings for high-volume production without compromising on the electrical performance or service life of your finished components.
The composite structure of our clad metal strip combines the best properties of dissimilar materials, delivering excellent electrical and thermal conductivity, corrosion resistance, vibration damping, and wear resistance in a single material. It eliminates the need for traditional riveting or welding processes, simplifying your manufacturing workflow, reducing assembly time, and enabling integrated structural design for compact, high-performance components.
Our electrical grade onlay clad metal strip is trusted by industrial clients across key sectors, with primary target use cases including:
Residential and commercial wall switch manufacturing: Core conductive components for household and industrial switchgear
Electrical protection device production: Conductive elements for circuit protectors, overload relays, and safety switches
HVAC and temperature control systems: Precision components for thermostats and temperature regulation equipment
Micro-motor manufacturing: High-reliability brushes for DC micro-motors and automotive actuator motors
Micro-switch and sensor production: High-cycle conductive components for limit switches, proximity sensors, and automation control systems
Yes. Our engineering team can fully customize both the surface layer material, thickness, and alloy formulation, as well as the base material selection, to match your specific performance requirements. Whether you need enhanced corrosion resistance, higher mechanical strength, or optimized electrical conductivity, we can tailor the clad strip to your exact project needs.
Our metallurgically bonded clad metal strip offers far superior bonding strength compared to electroplated materials, with zero risk of delamination, peeling, or surface wear over high-cycle operation. It also allows for thicker, more consistent precious metal layers, delivering longer service life and more reliable performance in demanding electrical applications.
Whether you need standard onlay clad metal strip for high-volume switch manufacturing or a fully customized composite strip for a specialized electrical component, our technical and sales team is ready to support you. Contact us today to discuss your application requirements, request a free product sample, or receive a customized quote optimized for your industrial production needs.
